Technical Specifications

• Dryer Diameter: Ø 3420 mm
• Dryer Length: 16,000 mm
• Weight: 58,000 kg

Designed for high throughput and energy efficiency, the rotary dryer offers uniform drying performance and reliable operation under heavy-duty conditions.

Key Features

• Efficient heat exchange and moisture removal
• Heavy-duty structure for long-term durability
• Customizable dimensions and drive systems
• Adaptable for various material types and moisture contents

Our rotary dryers are engineered to deliver consistent drying performance and minimize downtime in continuous production processes.

Technical Specifications

• Cooler Diameter: Ø3000 mm
• Cooler Length: 30,000 mm
• Drive Unit Power: 90 kW
• Rotational Speed: Adjustable from 0 to 2.4 rpm

The rotary cooler ensures uniform cooling of high-temperature materials, contributing to energy efficiency and extended equipment life.

Key Features

• High thermal exchange efficiency
• Continuous and stable cooling performance
• Customizable size and drive options
• Ideal integration with rotary kiln systems

Our rotary coolers are built for demanding industrial environments and optimized for durability and low operational cost.

Technical Specifications

• Oven Diameter: Ø3000 mm
• Oven Length: 60,000 mm
• Drive Unit Power: 110 kW
• Rotational Speed: Adjustable from 0 to 2.4 rpm

This robust rotary system offers excellent thermal stability and can be customized based on the production environment and material type.

Applications

• Cement and lime production
• Mining and metallurgical processing
• Refractory and chemical industries

Gallery

Other Photos: Rotary Kiln - References

Contact us for custom design options and proven references in heavy industrial operations.

These feeders play a critical role in pneumatic conveying systems and are widely used in the handling of free-flowing materials. Depending on the material characteristics, star feeders can be manufactured with cast iron bodies, stainless steel construction, or specially coated surfaces for enhanced wear and corrosion resistance.

Applications

• Regulating material flow from silos, bunkers, and mixers
• Ensuring pressure integrity in pneumatic transfer systems
• Used extensively in cement, mining, and chemical industries

Key Features

• Airlock Function: Prevents air leakage between feed and discharge zones
• Material Versatility: Compatible with fine powders, grains, and granules
• Customizable Body Types: Available in cast iron, stainless steel, or coated for specific material compatibility
• Consistent Discharge: Provides smooth, metered flow into processing or conveying systems

Star feeders are an indispensable solution for operations requiring consistent material control and airtight separation, enhancing system efficiency and operational safety.

Types of Valves

Sliding Valve

Sliding valves are primarily used for controlled discharge at the outlets of bunkers and silos. They ensure regulated material flow and are suitable for many industrial applications.

• Common Uses: Silo and bunker discharge
• Drive Options: Manual, pneumatic piston, hydraulic piston, or actuator

Pendulum Valve

Pendulum valves are typically utilized to control gas flow rates in ventilation or exhaust systems.

• Material: Manufactured from steel or stainless steel depending on gas type and temperature
• Drive Options: Manual, electric motor, pneumatic or hydraulic piston

Trousers Flap

The trousers flap valve is designed to divert materials from a single inlet to two separate outlets. This type of valve is especially useful in routing materials to different lines or systems.

• Body Material: Steel, stainless steel, or specially coated as per the material handled
• Drive Options: Manual, pneumatic piston, hydraulic piston, or actuator

Bucket Valve

Bucket valves are used to feed materials from silos or bunkers to conveyors or pallet systems. They can function in either open/closed or proportional modes based on the process requirements.

• Common Uses: Material feeding in stock halls, silos, and conveyor systems
• Drive Options:
  • Open/Closed Operation: Pneumatic or hydraulic piston
  • Proportional Operation: Actuator

All valve systems are manufactured with durability, process compatibility, and operational efficiency in mind to meet your material handling requirements.

They are widely used across various industries including mining, metallurgy, construction, chemical processing, and crushing & screening plants. In addition to feeding material, they also perform rough separation of unwanted particles during the process.

Key Advantages

• Robust and Long-Lasting: Engineered for heavy-duty applications and extended service life.
• Adjustable Flow: Feeding intensity can be easily regulated as per process requirements.
• Reliable Operation: Consistent performance under harsh industrial conditions.
• Low Maintenance: Minimal wear components and easy access reduce downtime.
• Environmentally Friendly: Operates quietly and efficiently with minimal environmental impact.

Technical Capabilities

Our company manufactures vibro feeders in a wide range of configurations to meet diverse application needs:

• Feeder Widths: From 400 mm to 2000 mm
• Feeder Lengths: From 600 mm to 6000 mm
• Feeding Capacities: Ranging from 1 t/h to 1200 t/h

These feeders are designed for durability, process efficiency, and seamless integration with your production system.

They are designed for the transportation of both bulk materials and unit loads, offering versatile solutions across various sectors.

Key Advantages

• High Carrying Capacity: Flow rates from low volumes up to 10,000 m³/hour.
• Flexible Route Adaptation: Can easily and economically bypass obstacles between loading and unloading zones.
• Stockpiling Compatibility: Integrates well with stacker and scraper systems for efficient material storage.
• Process Integration: Suitable for dosing, weighing, and metal separation.
• Environmentally Friendly: Quiet operation with minimal pollution. Dust control recommended at discharge points.
• Safe Operation: Equipped with emergency stop ropes, speed sensors, blockage detectors, and belt alignment switches.
• Low Energy Consumption: More efficient than high-friction or pneumatic transport systems.
• Easy Maintenance: Few moving parts and easy-to-source spare components reduce downtime and cost.

Application Variants

Belt conveyors can be designed to operate in straight or inclineddrive and tensioning mechanisms, and can be customized for specific material handling needs.

Our company offers custom belt conveyor systems tailored to your plant requirements, material type, and desired throughput.

Design Flexibility

Spreader systems can be custom-designed for different operational needs. Stock areas supported by spreaders can be structured as:

• Open or closed storage facilities
• Circular or linear stockpile arrangements

Key Advantages of Spreader Systems

• Efficient Space Utilization: Optimized material stacking helps reduce the required area for bulk storage.
• Automation-Friendly: Ideal for integration with automated stockyard systems and real-time process control.
• Environmental Benefits: Supports cleaner operations by minimizing dust and environmental impact during material handling.
• Improved Material Homogenization: Ensures even distribution of material layers, reducing variations in material quality.

Application Areas

Spreader systems are most commonly used in:

• Mining operations (coal, ore, and mineral storage)
• Cement production plants
• Iron and steel stockyards
• Power plants and industrial material yards

With advanced design and engineering, our spreader systems offer reliable, space-saving, and eco-efficient solutions for modern bulk material storage needs.

Types of Screw Conveyors:

• U-Type Screw Conveyors: Ideal for horizontal and slightly inclined installations (10° – 20°).
• Pipe-Type Screw Conveyors: Suitable for both horizontal and steeply inclined operations (0° – 90°).

Drive Systems:

• Direct-drive motor with gear reducer
• Vibration motor designs for specific materials and applications

Key Features & Design Options:

• Custom-engineered solutions based on material type and required capacity
• Intermediate bearing options for large-size systems (Bronze, Tungsten Carbide)
• Wear-resistant linings (HB400–500, TIVAR) for high-abrasion materials
• Material construction options: S235JR, S355JR, and stainless steel grades
• Helical screw configurations: Single, double, or triple winding
• Multiple feeding and discharge point configurations
• Custom speed configurations (Standard up to 600 RPM)

Applications by Industry:

Screw conveyors are an essential component in numerous sectors:

• Cement and concrete production
• Glass and lime industries
• Chemical and gypsum processing
• Grain handling and food processing
• Recycling and bulk powder handling

Our screw conveyors are designed for durability, easy maintenance, and high performance even under harsh industrial conditions. Whether transporting cement powder or fine grains, our solutions ensure reliable flow and consistent material delivery.

Core Advantages:

• Space-saving vertical design
• Wide capacity range for various industries
• Ability to lift materials to significant heights

Feeding Methods:

Material feeding depends on the type and behavior of the material:

• Bottom feed: For fine, free-flowing materials with low scooping resistance
• Direct chute feed: For coarse, abrasive, or hard-to-scoop materials

Elevator Variants:

Our elevators are available in several configurations tailored to material type, required height, capacity, and working environment:

• Belt-type and chain-type bucket elevators
• Single-body or double-body designs
• Bucket options: Deep, shallow, or V-shaped
• Drive group types: Direct-coupled motor/reducer, torque arm
• Optional components: Hydraulic or elastic couplings, reverse locking devices, auxiliary drive units

Technical Specifications:

• Bucket width range: 125 mm – 1,000 mm
• Customizable speed and capacity
• Durable construction using abrasion and corrosion-resistant materials:
  • Steel
  • Stainless steel
  • Hardox
  • Optional protective coatings available

Industry Applications:

Our bucket elevators are trusted across a variety of sectors:

• Cement & building materials
• Glass manufacturing
• Mining and crushing plants
• Food & grain processing
• Agriculture
• Chemical and recycling industries

Backed by decades of engineering experience, our bucket elevators provide reliable, efficient, and long-lasting solutions for vertical material transport in harsh and demanding environments.

Typically built as enclosed systems, chain conveyors transport materials using scraper wings mounted on a single or double chain mechanism. Material can be fed into the system at multiple points and discharged from one or several designated outlets along the chute. Discharge control can be managed using manual or pneumatic valves depending on process requirements.

Key Features and Benefits:

• Enclosed design minimizes dust emissions and enhances safety
• Bi-directional transport capability — material can flow in both upper and lower compartments simultaneously
• Multi-point loading and unloading capability
• Reliable material flow for granular, micronized, and free-flowing materials
• Available with single or double chain drive systems

Material Suitability:

Chain conveyors are ideal for handling dry, non-cohesive materials such as:

• Micronized powders
• Granules
• Free-flowing bulk materials

Note: They are not suitable for moist, sticky, or fragile materials.

Technical Capabilities:

Our company manufactures chain conveyors in a variety of sizes, speeds, and capacities tailored to specific operational needs. Construction materials for bodies and scraper wings include:

• Carbon steel
• Stainless steel
• Hardox
• Manganese castings
• Ni-Hard alloys

Each system is designed for long service life, resistance to physical abrasion, and dependable performance in harsh environments.

The core structure of an air belt system consists of two main compartments separated by an air-permeable fabric. Pressurized air is supplied from a blower beneath the lower section and is evenly distributed across the upper compartment. As the air passes through the fabric, it fluidizes the layer of material resting above, enabling it to flow smoothly in the direction of the slope.

Key Advantages of Air Belt Conveyors:

• Simple and compact design
• Low initial and operational cost
• No moving or wear-prone mechanical parts
• Minimal power consumption
• High material transport capacity
• Easy assembly, installation, and maintenance

Air belt conveyors are widely used in industries requiring clean and continuous transport of fine materials—particularly in thermal power plants (for ash handling), cement factories, and mining operations handling micronized materials.

Technical Specifications:

• Tank widths: 125 mm to 650 mm
• Capacity range: 10 to 350 m³/hour

Available Accessories and Components:

• Air dosing valves
• Pneumatic control valves
• Manual isolation valves
• Distribution drums
• Spillage collection systems

Our company specializes in the design and manufacturing of air belt conveyor systems and their accessories, ensuring high performance, reliability, and operational efficiency for modern material handling operations.

• Light-Duty Crawler Conveyors – Ideal for low-capacity feeding from bottom hoppers or for integration into continuous production lines.
• Heavy-Duty Crawler Conveyors – Engineered for demanding operations, especially for feeding crushers under truck unloading hoppers in cement plants, glass factories, iron and steel facilities, and mining operations.

In many systems, crawler conveyors are installed beneath loader-fed bunkers to enable controlled, dosed discharge of materials. Dosing control is typically managed using a frequency inverter (VFD), although manual adjustment or motorized slide gates may be used in simpler setups.

For applications involving direct truck unloading, heavy-duty pallets are reinforced to absorb impact loads. Additionally, needle shielding prior to the steel belt is often employed to protect the system from sharp or irregular materials.

The most notable advantage of crawler (pallet) conveyors over conventional conveyor types is their ability to transport:

• Large, heavy, or high-temperature materials
• Abrasive or cutting materials like scrap metal

By optimizing the pallet design, crawler conveyors can achieve inclination angles of up to 45° or more, enabling steep material transport without spillage or loss of control.

Our company manufactures a comprehensive range of crawler (pallet) conveyors tailored for various industrial needs, offering:

• Operating speeds between 0.10 – 0.40 m/sec
• Pallet widths ranging from 400 mm to 2,600 mm
• Material handling capacities from 15 to 2,000 m³/h

Due to their durability and adaptability, crawler conveyors are widely used in industries such as cement, glass, iron and steel, mining, and more. In addition to heavy industrial use, lighter models are also employed in the food industry for transporting packages and packaging materials.

Scrapers are generally classified into three main types based on their operating mechanisms:

• Bucket-type Scrapers
• Scraper Blade-type
• Drum-type Scrapers

These machines are capable of handling capacities ranging from 50 to over 2,400 tons per hour, depending on the operational requirements and material characteristics.

The selection of a scraper system is influenced by several factors, including:

• The size and geometry of the stockpile
• The physical properties of the material (e.g., granularity, moisture content)
• The desired reclaiming rate
• Blending and homogenization needs

Scrapers operate by removing material from one side of the stockpile and discharging it directly onto belt conveyors for further processing or transport. While these systems provide limited homogenization during material extraction, they are particularly effective for low to medium capacity applications where blending is not critical.

Our company specializes in the manufacturing of high-performance scraper systems and also provides key spare components, including:

• Scraper blades
• Heavy-duty chains
• Precision-engineered chain gears
• Walking wheel assemblies

These components are designed to ensure maximum durability and operational efficiency in demanding industrial environments.

Technical Specifications:

• Weight: 52.1 t


• Transport Length: 11.53 m


• Transport Width: 3.34 m


• Transport Height: 4.165 m


• Bucket Capacity: 3.2 m³


• Track Width: 600 mm


• Boom: MB


• Max. Horizontal Reach: 10.445 m


• Scanning Depth: 6.755 m


• Tear Force: 284.4 kN


• Bucket Width: 2.101 m


• Model Series: DX


• Motor Power: 283 kW


• Engine Displacement: 12.7 L


• Max. Torque: 1765 Nm at 1300 rpm


• Number of Cylinders: 6


• Cylinder Bore x Stroke: 130 x 160 mm


• Emission Level: Stage IV

• Swift delivery, ready for immediate installation


• Production aligned with client schedules and preferences


• Minimal wastage of steel, promoting sustainability


• Just-In-Time (JIT) approach to minimize space and on-site labor requirements


• Substantial reduction in construction time


• Compliance with international standards such as BS and ASTM guidelines

• Uniform Coil Weight: Ensuring consistency and reliability in every coil.


• Traceability of Coils: Providing transparency and accountability throughout the supply chain.

• Spring Wires for General Engineering: Offering resilience and durability for diverse engineering needs.


• Spring Wires for Mattresses: Providing flexibility and strength for mattress construction.

I. Billet Size:
150 X 150mm | 130 X 130mm

II. Grade:
ASTM A 615 | SASO SSA 2 | BS 4449 | SAE 1006 | SAE 1008 | SAE 1010 | SAE 1012 | Other grades as per customer specifications.

III. Other Requirements and Tolerances:

Rhomoidity: 5% Max2

Twist: 0.5 Deg / Meter

Side Tolerance: ± 3 mm

Length tolerance: ± 60 mm

Waviness: Nil

Out of Straightness: 5 mm / Meter, Max 60 mm in full length

Corner radius: 4 to 8 mm radius

Surface Quality: Billet should be free from: Slag patches, Joints, cracks, scabs, blow holes, pinholes, deep cuts, hot tears, heavy burrs, etc.

Internal Quality: Billet should be free from internal cracks, blow holes, pinholes, porosity, central shrinkage, aluminum and slag patches, piping, segregation, etc.

Billet Burr: Free from heavy burrs and suitable for endless welding during rolling.

Billet cross-section: Billet ends to be flat and perpendicular to the longitudinal axis. Tapered & uneven cuts are unacceptable.

Concavity / Convexity: 2 mm for billet

This product description ensures adherence to stringent quality standards and precise tolerances, guaranteeing superior performance and reliability in your applications.

Designed for professionals and craftsmen alike, 92% of our product is crafted with 6021 aluminum technology, making it stronger, lighter, and more resistant to deformation under aggressive use. Each table saw comes equipped with a circular saw blade of the highest quality, guaranteeing optimal performance in every cut.

What truly sets Exakt Pro apart is the integration of exclusive B.Tech patents, delivering unparalleled time-saving benefits. Elevate your precision cutting experience with the Exakt Pro Series – where innovation meets reliability, and performance meets perfection.

Experience the difference with B.Tech Professional Grade Blades – where precision meets durability, and efficiency meets excellence. Elevate your cutting experience today.

1. Force of 1.8J: With a force of 1.8 joules, our Hardness Tester delivers consistent and precise impacts to accurately assess material hardness across a range of applications.


2. Versatile Application: Ideal for testing concrete, stone, wood, drywall, and other materials, our Hardness Tester offers versatility for professionals across different industries.


3. Strength Measurement: By measuring the rebound of the material upon impact, our tester provides valuable insights into the strength and durability of the tested material, aiding in quality control and assessment processes.


4. Analogue Testing Method: Using a traditional analogue testing method, our device ensures simplicity and reliability, delivering consistent results without the need for complex calibration or setup procedures.

• Strike Tension: The device is capable of striking materials with a defined energy force, allowing for accurate rebound measurements to determine material hardness.


• Material Compatibility: Suitable for testing a wide range of materials including concrete, stone, wood, drywall, and more, our Hardness Tester offers versatility for diverse applications.