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From Imports to Independence – Global Manufacturing Shift

From Imports to Independence – Global Manufacturing Shift

Post Date: 11/1/2025 6:54:59 AM

How the World’s Leading Economies Are Re-Engineering Global Production, we present the Country-by-Country Technical Report — a detailed review of how ten major economies are transforming from import-reliant systems to innovation-driven local industries

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From Blast Furnace to Mini Mill — How Technology Reshaped the Steel Industry

From Blast Furnace to Mini Mill — How Technology Reshaped the Steel Industry

Post Date: 10/29/2025 1:42:54 PM

For over a century, the blast furnace symbolized industrial might — but also high cost, high energy, and heavy emissions. Then came the mini-mill revolution, electric arc furnaces, and a digital wave that transformed steel from a raw power industry into a data-driven science. Today, AI, automation, and green hydrogen are redefining how steel is made — faster, cleaner, and smarter than ever before.

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Lakshmi N. Mittal — How ArcelorMittal Reshaped Global Steel | G2EDGE Case Study

Lakshmi N. Mittal — How ArcelorMittal Reshaped Global Steel | G2EDGE Case Study

Post Date: 10/29/2025 1:28:01 PM

Lakshmi N. Mittal, the visionary founder of ArcelorMittal, transformed a modest family business into the world’s largest steel and mining corporation. From his early years in Rajasthan to the historic Arcelor merger, Mittal redefined what global industrial leadership means — combining technology, scale, and sustainability. Today, ArcelorMittal stands as a symbol of innovation, efficiency, and resilience — building the world and shaping its future.

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Newly Listed Products

Single Shield Tunnel Boring Machine (TBM) – High-Performance Solution for Fast Rock Tunnelling

PRO1926493
The Herrenknecht Single Shield TBM is a robust, high-precision tunnelling system engineered for rapid excavation in consolidated and hard rock formations. With a design that ensures maximum safety and stability, it delivers excellent performance in soft, brittle, and solid rock conditions, including partially water-bearing geology when paired with soil conditioning.
Capable of operating in diameters from 1.54 m (pipe jacking) up to 14 m (segmental lining), this TBM is built for efficiency, accuracy, and endurance — ideal for long-distance drives and infrastructure development in challenging geological environments.


 

Key Technical Specifications

  • Geology: Rock and semi-consolidated formations
  • Operating Range: Soft or brittle rock up to the hardest rock (> 250 MPa)
  • Diameter Range:

    • Segmental lining: 2.8 m – 14 m
    • Pipe jacking: ≥ 1.54 m
  • Support Type: Segmental lining or pipe jacking
  • Drive Mode: Hydraulic thrust system with shielded housing

Main Advantages

  • High advance rates in all types of consolidated rock
  • Superior tunnelling safety even in brittle or fractured zones
  • Compatible with partially water-bearing geology through soil conditioning
  • Efficient tool replacement without entering unprotected areas
  • Precise machine steering for curved alignments and complex tunnel geometries
  • Integrated vibration control through hydraulic stabilizers

How It Works

The Single Shield TBM operates by pressing a disc-cutter-equipped rotating cutterhead against the tunnel face. Under immense contact force, the disc cutters chip away the rock mass, breaking it into manageable fragments.

  • Rock Cutting: Disc cutters fracture the rock face under pressure exceeding 250 MPa.
  • Material Removal: Buckets and chutes guide cuttings to the central muck ring, where gravity feeds them onto a conveyor system.
  • Dust Control & Cooling: High-pressure water jets suppress dust and cool cutting tools.
  • Material Transport: Muck is transferred via belts or haulage vehicles out of the tunnel for disposal.

This continuous cycle enables steady advance rates and efficient muck removal with minimal downtime.


Safety and Maintenance Features

  • Rear-access cutter change: Disc cutters can be replaced safely from behind the cutterhead structure — no exposure to the unsupported tunnel face.
  • Vibration reduction: Hydraulic stabilizers maintain smooth operation and protect components.
  • Overcut design: The boring diameter exceeds the shield diameter to prevent jamming and enable flexible steering.

Precision Steering and Control

The machine incorporates fixed or displaceable drives equipped with steering cylinders, torque box systems, or longitudinal displacement cylinders, allowing operators to achieve tight curve radii and precise alignment adjustments.
The upward offset cutterhead axis further enhances guidance and prevents shield binding in uneven rock.
Overcut rollers and optional overcut housings can expand the boring diameter for custom lining requirements, while bi-directional cutterhead rotation in pipe-jacking configurations helps counteract torsional rolling.


Digital Connectivity

With HERRENKNECHT.CONNECTED, operators can access:

  • Real-time performance data
  • Predictive maintenance insights
  • System diagnostics and operational analytics
    This digital integration ensures maximum uptime, data-driven decision-making, and remote monitoring for tunnelling projects worldwide.

Applications

  • Hard-rock metro and railway tunnels
  • Water transfer and utility tunnels
  • Road and highway tunnel construction
  • Mining and hydroelectric infrastructure
  • Pipe-jacking drives in solid geology

Summary

The Herrenknecht Single Shield TBM combines power, precision, and protection — achieving fast tunnelling rates and stable operation in some of the toughest geological conditions. Its ability to handle variable rock strengths, maintain consistent progress, and protect personnel makes it a trusted choice for modern underground construction projects around the globe.

Lining Lowering System (LLS) – Mechanized Shaft Lining Solution for Safe and Controlled Operations

PRO6146736
The Herrenknecht Lining Lowering System (LLS) is a high-performance, mechanized solution designed for the controlled, efficient, and safe lining of vertical and inclined shafts. With a payload capacity between 120 and 400 tons and a working diameter range of 1.0 to 5.0 meters, it ensures precise and reliable installation even in challenging ground conditions.
Engineered for productivity and operator safety, the LLS integrates remote-controlled operation, automated control systems, and a compact hydraulic drive—making it ideal for both urban and confined jobsite environments.


Key Specifications

  • Payload Capacity: 120 – 400 tons
  • Applicable Shaft Diameters: 1.0 – 5.0 meters
  • Inclination Range: Vertical and up to 25°
  • Operation Mode: Remote-controlled, mechanized, and modular

Main Advantages

  • Fully mechanized and controlled lining process for maximum accuracy and safety
  • Remote-controlled operation minimizes personnel exposure and risk
  • Compact hydraulic design optimizes space and energy use
  • Adaptable to various pipe diameters and shaft geometries
  • High automation and flexible setup for different geology types
  • Can be combined with BBR (Boxhole Boring Rig) systems for simultaneous shaft drilling and lining

Product Variants
?? LLS – Jacking Frame Type
Based on Herrenknecht’s proven pipe jacking technology, this configuration uses a hydraulic jacking frame to lower, lift, or press the lining rings during shaft construction.

  • Application: Vertical or inclined shafts in fractured or stable geology
  • Mechanism: Retractable grab pins hold and move lining rings precisely
  • Compatibility: Suitable for both new and retrofitted lining rings with integrated grab pockets
  • Benefits: Allows controlled pressing of lining rings under challenging geological conditions

Typical Applications:

  • Shaft lining after raise boring or boxhole boring
  • Shaft maintenance or lining replacement
  • Lining installation in complex geological settings

?? LLS – Strand Jack Type
This configuration employs strand jack technology, similar to Herrenknecht’s Vertical Shaft Sinking Machine (VSM) systems.
It uses multiple strand jack units symmetrically arranged around a circular base frame to handle heavy loads with exceptional precision.

  • Load Capacity: Up to 200 tons per strand jack unit
  • Setup Flexibility: Adjustable from 0°–90° around the shaft edge
  • Configuration: 2–3 strand jack units depending on shaft depth and available space
  • Modular Design: Enables fast adaptation to site-specific conditions

Typical Applications:

  • Lining installation in vertical shafts with stable geology
  • Integration with boxhole backreaming or raise boring systems
  • Efficient post-sinking lining installation

Performance & Safety

  • Automation Integration: Remote and digital monitoring ensures precision during lifting and lowering operations
  • Safety Enhancement: Reduces on-site human exposure and manual intervention
  • Versatility: Customizable for varying lining materials, geological profiles, and shaft depths

System Integration
The LLS can be combined with Herrenknecht BBR systems to enable simultaneous drilling and lining, optimizing project timelines and minimizing ground disturbance.


Applications

  • Construction of access and ventilation shafts
  • Sewer, utility, and metro infrastructure projects
  • Mine and tunnel shaft lining operations
  • Rehabilitation or replacement of existing shaft linings

Summary
The Herrenknecht Lining Lowering System (LLS) redefines shaft lining efficiency and safety through mechanization, precision control, and adaptability. Whether configured as a Jacking Frame System or Strand Jack System, it ensures fast, controlled, and safe lining installation in vertical and inclined shafts across all geology types.

EPB Shield Tunnel Boring Machine – Efficient Earth Pressure Balance System for Soft Ground Tunnelling

PRO3944878
The Herrenknecht EPB Shield (Earth Pressure Balance Shield) represents the leading tunnelling technology for soft and cohesive ground conditions. Designed to ensure stability, safety, and high performance, it offers precise control of face pressure and optimized excavation efficiency in soils such as clay, silt, and loam — even with variable moisture or limited permeability.


With diameters ranging from 1.7 to 16 meters, EPB Shields are suitable for both urban infrastructure and large-scale tunnelling projects worldwide.


Key Technical Capabilities

  • Geology: Soft, cohesive, and low-permeability soils (clay, silt, loam)
  • Diameter Range: 1.7 m – 16 m
  • Support Type: Earth pressure balance (no external medium required)
  • Applications: Metro tunnels, sewage tunnels, utility lines, and urban crossings

Main Advantages

  • Maintains continuous face stability in soft ground through earth pressure balance
  • High advance rates achievable even in cohesive soils with high clay/silt content
  • No need for slurry or compressed air support
  • Adaptable to mixed or variable soil conditions via soil conditioning
  • Compatible with automation and digital control systems via Herrenknecht.CONNECTED

How It Works

The EPB Shield utilizes the excavated soil itself as a supporting medium. The rotating cutterhead loosens and conditions the ground, while a screw conveyor regulates the pressure balance and removes the muck.

  • Excavation: The cutting wheel removes material from the tunnel face.
  • Face Support: Conditioned soil stabilizes the tunnel face, preventing collapse or surface settlement.
  • Material Transport: The screw conveyor moves excavated material to a belt conveyor for removal.
  • Control System: Pressure sensors and automation ensure equilibrium between face and ground pressure at all times.

This integrated system allows tunnelling to proceed safely and efficiently, even under challenging geological or hydrostatic conditions.


Advanced Features

?? Adaptive Tailskin Sealing System

Herrenknecht’s adaptive tailskin sealing monitors and adjusts sealing compound usage automatically.

  • Real-time monitoring of consumption and pressure
  • Up to 30% reduction in sealant use
  • Increased tailskin lifespan and safety
  • Optional manual override for project-specific adjustments

?? Soil Conditioning Flexibility

By injecting agents like foam, bentonite, or water, the consistency and permeability of the soil are improved. This enables efficient tunnelling through mixed ground containing gravel or sand and supports steady advance rates.

?? Automation and Monitoring

Through Herrenknecht.CONNECTED, operators have access to:

  • Real-time performance data
  • Predictive maintenance tools
  • Adaptive control for variable geologies

Operational Modes

  • Closed EPB Mode: For soft, cohesive, or water-bearing soils
  • Open Mode: For stable ground where face pressure support is not required

Optional slurryfier boxes and slurry pumps can be integrated for handling permeable or water-rich soils.


Global Applications

Herrenknecht EPB Shields have successfully completed over 500 tunnelling projects worldwide, including:

  • Crossrail (London, UK)
  • Doha Metro (Qatar)
  • Grand Paris Express (France)

Each project demonstrates the machine’s adaptability, precision, and long-term reliability under diverse geological conditions.


Summary

The EPB Shield Tunnel Boring Machine offers a perfect blend of mechanical performance, safety, and adaptability. Whether used for metros, pipelines, or underground infrastructure, it ensures stable excavation and smooth operation — setting new standards in urban tunnelling efficiency.


Suggested Category Classification

  • Main Category: Heavy Construction Equipment
  • Sub-Category: Earthmoving Equipment

AVN Tunnelling Machine – Advanced All-Terrain Microtunnelling Solution for Every Geology

PRO779100
The AVN Tunnelling Machine by Herrenknecht is a cutting-edge solution engineered for precision tunnelling across all geological conditions — from soft soil and mixed ground to hard rock. Designed for maximum efficiency and safety, it delivers consistent performance in microtunnelling, pipe jacking, and segmental lining applications.

Key Technical Capabilities

  • Applicable Geology: Soft, mixed, and rocky ground
  • Tunnel Diameter Range: Up to 4.8m (OD), from DN250 in pipe jacking to DN3200 in segmental lining
  • Drive Length: Over 1,000 meters possible with intermediate jacking stations

Why Choose the AVN Machine

  • Operates effectively in nearly any ground condition
  • Handles high water pressure environments with ease
  • Hydraulic face support ensures superior tunnelling safety
  • Precision control in both horizontal and vertical alignments
  • Perfect for non-accessible tunnelling areas
  • Flexible excavation diameters achievable with modular extension kits

 

Innovative Technology

AVN (Automated Tunnelling Machine Wet) models utilize a slurry pressure balance system, ensuring stable excavation faces even under challenging conditions. The integrated cone crusher and customizable cutting wheel designs enable efficient material handling and optimized excavation rates.

Tailored Cutterheads for Every Terrain

  • Soft Soils & Mixed Ground: Equipped with standard or mixed cutterheads for balanced cutting performance
  • Hard Rock: Outfitted with disc cutters for powerful rock penetration
  • Dynamic Sprinkler Systems: Prevent clogging in cohesive soils through high- and medium-pressure cleaning jets

 

Performance Enhancements

  • Digital Connectivity: Herrenknecht.CONNECTED provides real-time data monitoring and remote diagnostics
  • Camera-Assisted Monitoring: Optional built-in cameras enhance visibility and wear tracking (available from AVN 1200 models)
  • Optimized Lubrication System: Automated bentonite injection minimizes pipe friction and boosts jacking distance

Applications

Ideal for:

  • Urban microtunnelling
  • Pipeline installation beneath infrastructure
  • Long-distance pipe jacking
  • Non-accessible segmental lining projects

 


The Herrenknecht AVN Tunnelling Machine combines proven reliability with smart digital integration, redefining how engineers approach underground construction in complex geologies.

1.6 Ton VDSE Sit Type VNA Forklift

PRO3581824
Precision Handling and High-Rise Efficiency for Narrow Aisle Operations. The VDSE 1.6 Ton Sit Type Very Narrow Aisle (VNA) Forklift is engineered to maximize storage capacity and operational productivity in confined warehouse spaces. Designed for high stacking applications, this model combines exceptional maneuverability, ergonomic operator comfort, and advanced lifting technology to deliver precise and efficient material handling in the narrowest aisles.

Key Features

Compact Design for Maximum Space Utilization
Built specifically for high-density storage facilities, the VDSE Sit Type VNA Forklift allows operators to work efficiently in aisles as narrow as 1.8 meters. Its compact body and precision steering system optimize turning radius and enable safe, fast pallet handling at high lift heights.


High Lifting Performance
The robust mast system supports lift heights of up to 9–12 meters (depending on configuration) with smooth, stable operation. Advanced hydraulic control provides consistent lifting and lowering speeds even under full load, ensuring safety and stability at every level.


Operator Comfort and Visibility
The spacious sit-down operator compartment features an adjustable seat, intuitive control layout, and clear forward and upward visibility. Ergonomic controls reduce fatigue during long shifts, while a panoramic overhead guard enhances safety during stacking operations.


Electric Power System
Powered by an energy-efficient AC electric drive system, the VDSE delivers long operating hours with minimal maintenance. Regenerative braking and intelligent battery management optimize energy use and extend battery life, supporting sustainable warehouse operations.


Precision Steering and Stability
Equipped with advanced electronic steering control, the forklift provides smooth directional changes and precise positioning. Dual drive motors and anti-roll stability systems enhance safety, even during high stacking or uneven flooring conditions.
 
Integrated Safety Systems
Safety features include an automatic speed reduction function during cornering, electronic braking, overload protection, and emergency stop system. Optional sensors and cameras further enhance operational control and accident prevention.


Technical Highlights

SpecificationDetail
Model VDSE Sit Type VNA Forklift
Load Capacity 1.6 Tons (1600 kg)
Power Source Electric (Battery-Operated)
Drive Type AC Electric Motor
Operator Position Seated
Lift Height Range Up to 9–12 m (depending on mast type)
Turning Radius As narrow as 1.8 m
Steering System Electric Power Steering
Brake System Regenerative Electric Braking
Mast Type Triplex Mast with Clear View Design
Tire Type Polyurethane or Cushion Wheels
Battery Capacity 48V, high-performance traction battery
Control System Intelligent AC Controller
Safety Rating CE Compliant / ISO Safety Standards

Applications

  • High-density warehousing
  • Narrow-aisle storage facilities
  • Cold storage and logistics centers
  • Distribution hubs and retail inventory zones
  • Manufacturing and assembly lines

Summary

 
The VDSE 1.6 Ton Sit Type VNA Forklift delivers exceptional performance in narrow-aisle environments, combining advanced electric technology with operator-focused design and precision engineering. With its smooth control, efficient power system, and high-lift capability, it offers a superior balance of productivity, safety, and operational economy for modern warehouse logistics.

DPT25G – Galvanized Pallet Truck

PRO110244
Corrosion-Resistant Performance for Wet and Hygienic Environments. The DPT25G Galvanized Pallet Truck is engineered for operations that demand reliability under wet, humid, or hygiene-sensitive conditions. Its entire body is treated with a hot-dip galvanizing process, creating a durable, corrosion-resistant surface that ensures long service life in challenging environments such as food production, seafood processing, chemical plants, and cold-storage facilities.

Key Features


Enhanced Protection
A full-body hot-dip galvanized coating protects against rust, oxidation, and moisture exposure. This makes the DPT25G ideal for continuous use on wet floors or in high-humidity conditions.
 
Smooth and Precise Handling
A 210-degree steering range provides exceptional maneuverability, allowing the operator to navigate narrow aisles and confined work areas with ease. All turning points are fully lubricated for reduced friction and effortless control.
 
Controlled Load Descent
An integrated hydraulic lowering valve ensures safe, smooth, and precise lowering of heavy loads, reducing operator fatigue and improving safety.
 
High Durability
The lifting link arm is manufactured from high-grade forged steel to deliver superior strength and long-term reliability, even in demanding industrial settings.
 
Operator Convenience
The lowering function can be operated by either hand or foot, offering flexible and ergonomic use for different working conditions.
 
Premium Wheel System
Equipped with high-quality polyamide wheels and chrome-plated bearings for long-term durability and smooth travel on various surfaces.


 

Technical Specifications

SpecificationDetail
Model DPT25G – Galvanized
Capacity 2000 kg
Lifting Height 100 mm
Weight 67 kg
Fork Length 1200 mm
Fork Width (Each Fork) 150 mm
Fork Width (Outside-to-Outside) 540 mm / 680 mm
Minimum Working Height 85 mm
Maximum Working Height 185 mm
Steering Wheel Dimensions 200 × 50 mm
Balance Roller Dimensions 70 × 82 mm

 

Typical Applications

  • Food and beverage manufacturing
  • Cold-storage and refrigeration facilities
  • Chemical and pharmaceutical plants
  • Hygienic production environments
  • General warehouse and logistics operations

 

Summary

The DPT25G Galvanized Pallet Truck delivers outstanding corrosion resistance, strength, and maneuverability for industries requiring consistent performance in wet or hygiene-critical conditions. Designed for professional use, it offers long service life, safe operation, and minimal maintenance requirements—making it a dependable solution for global material-handling needs.

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55.6596

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