G2edge: Building Tomorrow, Crafting Today – Going right up to the edge in Building, Construction, and Industrial Excellence.

G2edge: Building Tomorrow, Crafting Today – Going right up to the edge in Building, Construction, and Industrial Excellence.

From cement and steel to energy and recycling, we deliver custom machinery and turnkey plants with precision, innovation, and reliability.

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Rotary Dryer – High-Capacity industrial Drying System

Rotary Dryer – High-Capacity industrial Drying System

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The Rotary Dryer is a robust industrial machine designed for the continuous drying of bulk materials such as minerals, aggregates, fertilizers, and chemicals. It is commonly used in industries including mining, cement, agriculture, and chemical processing.

Technical Specifications

  • Dryer Diameter: Ø 3420 mm
  • Dryer Length: 16,000 mm
  • Weight: 58,000 kg

Designed for high throughput and energy efficiency, the rotary dryer offers uniform drying performance and reliable operation under heavy-duty conditions.

Key Features

  • Efficient heat exchange and moisture removal
  • Heavy-duty structure for long-term durability
  • Customizable dimensions and drive systems
  • Adaptable for various material types and moisture contents

Our rotary dryers are engineered to deliver consistent drying performance and minimize downtime in continuous production processes.

Rotary Cooler – Efficient Heat Recovery and Material Cooling

Rotary Cooler – Efficient Heat Recovery and Material Cooling

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The Rotary Cooler is a heavy-duty industrial system engineered to reduce the temperature of processed materials after thermal treatment. It is typically used in conjunction with rotary kilns or ovens, especially in cement, lime, and metallurgical industries.

Technical Specifications

  • Cooler Diameter: Ø3000 mm
  • Cooler Length: 30,000 mm
  • Drive Unit Power: 90 kW
  • Rotational Speed: Adjustable from 0 to 2.4 rpm

The rotary cooler ensures uniform cooling of high-temperature materials, contributing to energy efficiency and extended equipment life.

Key Features

  • High thermal exchange efficiency
  • Continuous and stable cooling performance
  • Customizable size and drive options
  • Ideal integration with rotary kiln systems

Our rotary coolers are built for demanding industrial environments and optimized for durability and low operational cost.

Heavy Duty Rotary Oven – High-Capacity Thermal Processing

Heavy Duty Rotary Oven – High-Capacity Thermal Processing

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The Rotary Oven is a large-scale thermal processing system designed for high-efficiency treatment of materials in industrial applications. It is ideal for processes requiring consistent heat distribution, such as drying, calcination, or material transformation.

Technical Specifications

  • Oven Diameter: Ø3000 mm
  • Oven Length: 60,000 mm
  • Drive Unit Power: 110 kW
  • Rotational Speed: Adjustable from 0 to 2.4 rpm

This robust rotary system offers excellent thermal stability and can be customized based on the production environment and material type.

Applications

  • Cement and lime production
  • Mining and metallurgical processing
  • Refractory and chemical industries

Gallery

Other Photos: Rotary Kiln - References

Contact us for custom design options and proven references in heavy industrial operations.

Star Feeder – Precision Flow Control for Bulk Material Handling

Star Feeder – Precision Flow Control for Bulk Material Handling

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Star feeders are essential components in bulk material handling systems, designed to regulate the controlled discharge of granular and powdered materials while preventing unwanted airflow between feeding and discharge zones. They are especially effective in systems operating under pressure, vacuum, or gravity.

These feeders play a critical role in pneumatic conveying systems and are widely used in the handling of free-flowing materials. Depending on the material characteristics, star feeders can be manufactured with cast iron bodies, stainless steel construction, or specially coated surfaces for enhanced wear and corrosion resistance.

Applications

  • Regulating material flow from silos, bunkers, and mixers
  • Ensuring pressure integrity in pneumatic transfer systems
  • Used extensively in cement, mining, and chemical industries

Key Features

  • Airlock Function: Prevents air leakage between feed and discharge zones
  • Material Versatility: Compatible with fine powders, grains, and granules
  • Customizable Body Types: Available in cast iron, stainless steel, or coated for specific material compatibility
  • Consistent Discharge: Provides smooth, metered flow into processing or conveying systems

Star feeders are an indispensable solution for operations requiring consistent material control and airtight separation, enhancing system efficiency and operational safety.

Specialized Valves for industrial Applications

Specialized Valves for industrial Applications

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Flow direction valves are essential components used to direct the movement of powders, granular materials, and gases within processing systems. Various valve models are available to suit different applications and material characteristics.

Types of Valves

Sliding Valve

Sliding valves are primarily used for controlled discharge at the outlets of bunkers and silos. They ensure regulated material flow and are suitable for many industrial applications.

  • Common Uses: Silo and bunker discharge
  • Drive Options: Manual, pneumatic piston, hydraulic piston, or actuator

Pendulum Valve

Pendulum valves are typically utilized to control gas flow rates in ventilation or exhaust systems.

  • Material: Manufactured from steel or stainless steel depending on gas type and temperature
  • Drive Options: Manual, electric motor, pneumatic or hydraulic piston

Trousers Flap

The trousers flap valve is designed to divert materials from a single inlet to two separate outlets. This type of valve is especially useful in routing materials to different lines or systems.

  • Body Material: Steel, stainless steel, or specially coated as per the material handled
  • Drive Options: Manual, pneumatic piston, hydraulic piston, or actuator

Bucket Valve

Bucket valves are used to feed materials from silos or bunkers to conveyors or pallet systems. They can function in either open/closed or proportional modes based on the process requirements.

  • Common Uses: Material feeding in stock halls, silos, and conveyor systems
  • Drive Options:
    • Open/Closed Operation: Pneumatic or hydraulic piston
    • Proportional Operation: Actuator

All valve systems are manufactured with durability, process compatibility, and operational efficiency in mind to meet your material handling requirements.

Vibrating Feeders for Consistent Material Flow in industrial Processes

Vibrating Feeders for Consistent Material Flow in industrial Processes

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Vibrating feeders (Vibro Feeders) are linear material handling systems designed to deliver a continuous and controlled flow of bulk materials into crushers, screens, or other processing equipment. These feeders are known for their uniform vibration, operational reliability, and long service life.

They are widely used across various industries including mining, metallurgy, construction, chemical processing, and crushing & screening plants. In addition to feeding material, they also perform rough separation of unwanted particles during the process.

Key Advantages

  • Robust and Long-Lasting: Engineered for heavy-duty applications and extended service life.
  • Adjustable Flow: Feeding intensity can be easily regulated as per process requirements.
  • Reliable Operation: Consistent performance under harsh industrial conditions.
  • Low Maintenance: Minimal wear components and easy access reduce downtime.
  • Environmentally Friendly: Operates quietly and efficiently with minimal environmental impact.

Technical Capabilities

Our company manufactures vibro feeders in a wide range of configurations to meet diverse application needs:

  • Feeder Widths: From 400 mm to 2000 mm
  • Feeder Lengths: From 600 mm to 6000 mm
  • Feeding Capacities: Ranging from 1 t/h to 1200 t/h

These feeders are designed for durability, process efficiency, and seamless integration with your production system.

industrial Belt Conveyors – Efficient Transport for Bulk and Unit Loads

industrial Belt Conveyors – Efficient Transport for Bulk and Unit Loads

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Belt conveyors are among the most widely used material handling systems in industries such as mining, cement, iron and steel, ports, and similar bulk processing facilities. Their popularity is due to their low investment and operating costs, high efficiency, ease of maintenance, and simple structure.

They are designed for the transportation of both bulk materials and unit loads, offering versatile solutions across various sectors.

Key Advantages

  • High Carrying Capacity: Flow rates from low volumes up to 10,000 m³/hour.
  • Flexible Route Adaptation: Can easily and economically bypass obstacles between loading and unloading zones.
  • Stockpiling Compatibility: Integrates well with stacker and scraper systems for efficient material storage.
  • Process Integration: Suitable for dosing, weighing, and metal separation.
  • Environmentally Friendly: Quiet operation with minimal pollution. Dust control recommended at discharge points.
  • Safe Operation: Equipped with emergency stop ropes, speed sensors, blockage detectors, and belt alignment switches.
  • Low Energy Consumption: More efficient than high-friction or pneumatic transport systems.
  • Easy Maintenance: Few moving parts and easy-to-source spare components reduce downtime and cost.

Application Variants

Belt conveyors can be designed to operate in straight or inclineddrive and tensioning mechanisms, and can be customized for specific material handling needs.

Our company offers custom belt conveyor systems tailored to your plant requirements, material type, and desired throughput.

industrial Spreader Systems for Bulk Material Storage and Homogenization

industrial Spreader Systems for Bulk Material Storage and Homogenization

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Spreader systems are essential components used for the efficient storage and homogenization of bulk materials in various industries such as mining, cement, iron and steel, and other heavy industrial sectors. They play a critical role in the proper feeding and stacking of stockpile areas, ensuring process continuity and material consistency.

Design Flexibility

Spreader systems can be custom-designed for different operational needs. Stock areas supported by spreaders can be structured as:

  • Open or closed storage facilities
  • Circular or linear stockpile arrangements

Key Advantages of Spreader Systems

  • Efficient Space Utilization: Optimized material stacking helps reduce the required area for bulk storage.
  • Automation-Friendly: Ideal for integration with automated stockyard systems and real-time process control.
  • Environmental Benefits: Supports cleaner operations by minimizing dust and environmental impact during material handling.
  • Improved Material Homogenization: Ensures even distribution of material layers, reducing variations in material quality.

Application Areas

Spreader systems are most commonly used in:

  • Mining operations (coal, ore, and mineral storage)
  • Cement production plants
  • Iron and steel stockyards
  • Power plants and industrial material yards

With advanced design and engineering, our spreader systems offer reliable, space-saving, and eco-efficient solutions for modern bulk material storage needs.

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